Heat Treatment
Both ferrous as well as non-ferrous metals undergo heat treatment before putting them to use. Over time, a lot of different methods have been developed. Even today, metallurgists are constantly working to improve the outcomes and cost-efficiency of these processes.
For that they develop new schedules or cycles to produce a variety of grades. Each schedule refers to a different rate of heating, holding and cooling the metal. These methods, when followed meticulously, can produce metals of different standards with remarkably specific physical and chemical properties.
There are various reasons for carrying out heat treatment. Some procedures make the metal soft, while others increase hardness. They may also affect the electrical and heat conductivity of these materials.
Some heat treatment methods relieve stresses induced in earlier cold working processes. Others develop desirable chemical properties to metals. Choosing the perfect method really comes down to the type of metal and the required properties.
In some cases, a metal part may go through several heat treatment procedures. For instance, some superalloys used in the aircraft manufacturing industry may undergo up to six different heat treating steps to optimise them for the application.
Tasks Related to Heat Treatment
Heating
An alloy may exist in one of three different states when heated. It may either be a mechanical mixture, a solid solution, or a combination of both.
A mechanical mixture is analogous to a concrete mixture where cement binds sand and gravel together. Sand and gravel are still visible as separate particles. With metal alloys, the mechanical mixture is held together by the base metal.
On the other hand, in a solid solution, all the components are mixed homogenously. This means that they cannot be identified individually even under a microscope.
Every state brings along different qualities. It is possible to change the state through heating according to the phase diagram. The cooling, though, determines the final outcome. It is possible for the alloy to end up in one of the three states, depending solely on the method.
Holding
For example, case hardening only requires structural changes to the surface of the metal in order to increase surface hardness. At the same time, other methods need uniform properties. In this case, the holding period is longer.
The soaking time also depends on the material type and part size. Larger parts need more time when uniform properties are the objective. It just takes longer for the core of a large part to reach the required temperature.
Cooling
Different media such as brine, water, oil or forced air control the rate of cooling. The sequence of cooling media named above is in decreasing order of effective rate of cooling. Brine absorbs heat fastest, while air is the slowest.
It is also possible to use furnaces in the cooling process. The controlled environment allows for high precision when slow cooling is necessary.
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